UNIT-1 

Geometry of Cutting Tools: Geometry of single-point cutting tool: Tool-in hand system, ASA system, Significance of various angles of single point cutting tools, Orthogonal Rake System (ORS). Mechanics of Machining Processes: Orthogonal and Oblique cutting, Mechanics of Chip formation: Types of chips, chip-breakers, Chip reduction coefficient, shear angle, shear strain, Built-Up-Edge and its effect in metal cutting, Merchant’s analysis of metal cutting process - Various forces, power and specific energy in cutting, Problems on Tool Geometry and Mechanics of Machining, Theories of Metal Cutting: Ernst & Merchant, theory, Modified Merchant’s theory, Lee & Shaffer Theory, Stress distribution at Chip-Tool Interface.